华西口腔医学杂志

• 临床研究 • 上一篇    下一篇

两次烧结工艺对氧化锆陶瓷性能的影响

黄慧1, 魏斌1, 张富强1, 孙静2, 高濂2   

  1. 1.上海交通大学医学院附属第九人民医院口腔修复科, 上海200011; 2.中国科学院上海硅酸盐研究所高性能陶瓷和超微结构国家重点实验室, 上海200050
  • 收稿日期:2008-04-25 修回日期:2008-04-25 出版日期:2008-04-20 发布日期:2008-04-20
  • 通讯作者: 张富强,Tel:021- 63138341- 5276
  • 作者简介: 黄慧(1968-),女,湖北人, 副主任医师,博士
  • 基金资助:

    上海市科学技术委员会基金资助项目(03JC14053);上海市重点学科(特色)基金资助项目(T0202)

Effect of two- step sinter ing method on proper ties of zir conia cer amic

HUANG Hui1, WEI Bin1, ZHANG Fuqiang1, SUN Jing2, GAO Lian2   

  1. 1. Dept. of Prosthodontics, Shanghai Ninth People′s Hospital, Shanghai Jiaotong University, Shanghai 200011, China; 2. Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050, China
  • Received:2008-04-25 Revised:2008-04-25 Online:2008-04-20 Published:2008-04-20
  • Contact: ZHANG Fuqiang,Tel:021- 63138341- 5276

摘要:

目的研究两次烧结工艺对氧化锆陶瓷的烧结密度、机械性能和显微结构的影响。方法将纳米氧化锆粉体静压成型,分别采用一次烧结和两次烧结两种热处理方式,在不同的烧结温度下烧结,对不同烧结方式和烧结温度下材料的烧结密度、三点挠曲强度、维氏硬度和断裂韧性进行测量分析,并通过扫描电镜观察试件的断裂面形貌。结果两次烧结与一次烧结相比,氧化锆陶瓷烧结体的密度、三点挠曲强度、维氏硬度及断裂韧性存在差异。在900 ℃/1 450 ℃烧结温度时,两次烧结氧化锆陶瓷烧结体相对密度最高(98.49%),机械性能最佳,三点挠曲强度、维氏硬度和断裂韧性分别为1 059.08MPa±75.24MPa、1 377.00MPa±16.37MPa和5.92MPa·m1/2±0.37 MPa·m1/2。两次烧结使氧化锆陶瓷烧结体的内部孔隙略有增多,部分晶粒长大且大小不均匀。结论两次烧结工艺对氧化锆陶瓷的性能虽有一定影响,但材料的各项性能均可满足临床要求。

关键词: 氧化锆, 机械性能, 两次烧结

Abstract:

Objective To study the influence of two- step sintering method on the sintering property, mechanical properties and microstructure of zirconia ceramic. Methods The nano- size zirconia powder were compacted and divided into two groups, one group for one- step sintering method, another group for two- step sintering method. All samples sintered at different temperature. The relative density, three- bend strength, HV hardness, fracture toughness and microstructure of sintered block were investigated. Results Two- step sintering method influenced the sintering property and mechanical properties of zirconia ceramic. The maximal relative density was 98.49% at 900 ℃/1 450 ℃ sintering temperature. There were significant difference of mechanical properties between one- step sintering and two- step sintering, the three - bend strength and fracture toughness declined, hardness increased at two - step sintering. The three- bend strength, HV hardness and fracture toughness reached to maximum value as 1 059.08 MPa±75.24 MPa, 1 377.00 MPa±16.37 MPa and 5.92 MPa·m1/2±0.37 MPa·m1/2 at 900 ℃/1 450 ℃ sintering temperature respectively. Microscopy revealed the relationship between the porosity and shapes of grains was correlated to strength of the zirconia ceramics. Conclusion Despite of the two- step sintering method influences the properties of zirconia, it also is a promising esthetic all- ceramic dental material.

Key words: zirconia, mechanical property, two- step sintering